| Automotive Quality System | IATF 16949 certification preferred; ISO 9001 as a minimum quality-system baseline | Indicates that automotive production, traceability, corrective action, and process controls are formally managed. | Valid certificates, certification scope, issuing body, and latest surveillance-audit record | 15% |
| Electrical Compatibility | 12 V or 24 V system matched to the vehicle platform; rated current and load type clearly specified | Incorrect voltage, current capacity, or load characteristics can cause contact welding, overheating, or intermittent operation. | Approved drawing, electrical schematic, contact-rating report, and sample test results | 12% |
| Contact Reliability | Mechanical and electrical endurance defined according to the vehicle application and customer specification | Door-lock switches are repeatedly operated throughout the vehicle life cycle and must maintain stable contact resistance. | Endurance-test method, cycle count, contact-resistance limits, and failure analysis | 15% |
| Environmental Durability | Temperature, humidity, vibration, chemical, and corrosion tests defined using the intended vehicle environment | Door components may experience moisture, dust, cleaning chemicals, vibration, and large temperature changes. | Test reports referencing ISO 16750 or equivalent customer requirements; material and sealing specifications | 15% |
| Ingress Protection | IP rating selected according to the mounting location; IP54, IP65, or higher may be required for exposed areas | Protection against dust and water helps reduce corrosion, short circuits, and switch malfunction. | IP test report according to IEC 60529 and confirmation that the tested design matches the production part | 8% |
| Material and Surface Quality | Automotive-grade polymer, copper alloy, stainless steel, or other approved materials with documented specifications | Material selection affects wear resistance, electrical conductivity, corrosion resistance, and operating feel. | Material certificates, restricted-substance declaration, plating thickness data, and dimensional inspection reports | 8% |
| Dimensional and Connector Fit | 100% compliance with the approved drawing, mounting interface, terminal layout, and connector requirements | A switch can be electrically functional but unusable if the housing, connector, or mounting points do not match the vehicle door module. | 2D drawing, 3D model, capability study, first-article report, and fit-check samples | 10% |
| Process Control and Traceability | Lot identification, incoming inspection, in-process controls, final testing, and retained quality records | Traceability allows defective lots to be contained quickly and supports root-cause investigation. | Process flow chart, control plan, PFMEA summary, inspection records, and lot-code examples | 7% |
| Validation and PPAP Capability | Ability to provide agreed PPAP or equivalent documentation before mass production | Structured product-approval documentation confirms that the design and manufacturing process meet defined requirements. | Sample submission, dimensional results, material data, process capability, control plan, and validation reports | 5% |
| Capacity and Delivery Performance | Documented monthly capacity, lead time, safety-stock policy, and on-time-delivery tracking | Stable supply is essential for vehicle assembly and aftermarket demand, especially during model launches. | Capacity plan, production schedule, historical delivery data, and business-continuity plan | 3% |
| Total Evaluation Weight | 100% |